Oxidation-Reduction Potential (ORP) monitoring is normally
accomplished by using a platinum measuring electrode. The process exposed
to the platinum electrode produces a chemical reaction with the platinum
and oxidizes or reduces the platinum band. This process generates a millivolt
(mV) signal which is normally of the magnitude of ±2,000 mV.
ORP is a gross measurement and is not specific for any
one parameter unless that parameter is the only variable. Platinum electrodes
have been utilized to monitor chlorine residuals in cooling tower systems
and swimming pools. Normally the only variable changing is the chlorine
level and, therefore, the ORP reading may be equated to chlorine residual.
It should be noted the ORP electrode is also reactive to changes in pH.
When utilizing an ORP electrode, the pH must be constant for repeatable
readings.
Displays are normally in the American convention which
produces a negative voltage reading during a reduction of the platinum
and a positive reading during the oxidation of the platinum. The European
convention reverses the polarities.
Calibration of an ORP system is normally accomplished
by equating mV levels to concentration. This may be accomplished by noting
the reading of the ORP indicator and relating the reading to a laboratory
analysis. Calibration standards may be generated by dissolving to saturation
quinhydrone in a 4 pH buffer at 25°C which should produce a reading
of approximately 263 mV. By utilizing a 7 pH buffer solution with quinhydrone
the generation should be approximately 86 mV. The readings are with the
use of an Ag/AgCl reference electrode. For calomel reference use, reduce
each value by 45 mV. It has been noted in past experiences utilizing platinum
band electrodes an initial slow response is experienced which may take
30 to 45 minutes for the system to initially stabilize.
The decision of the measurement technique to be used
should be a decision made by the customer. Phoenix Electrode Sales is not
able to properly evaluate if ORP will generate the required data.
ORP electrodes are subjected to coating and abrasion
by ORP measurement. The following is a procedure for testing electrode(s)
in solutions of standard potential which will determine response or maintenance
requirements.
Set millivolt (mV) range of instrument for the particular
application. Add sufficient crystals of quinhydrone to saturate a solution
of 7 pH buffer. This may be evidenced by undissolved crystals suspended
in solution. While stirring, immerse electrode(s) into liquid.
Measure potential. Potential should be within ±10
mV of the following values:
| Temperature (°C): |
20 |
25 |
30 |
| Potential (mV): |
+92 |
+86 |
+79 |
Remove electrode(s) and rinse thoroughly with water.
Formulate a saturated quinhydrone solution in 4 pH buffer. Immerse electrode(s).
There should be a rapid response to the following potential.
| Temperature (°C): |
20 |
25 |
30 |
| Potential (mV): |
+268 |
+263 |
+258 |
The mV difference between the two solutions is theoretically
177 mV. The absolute values may shift a few mV due to slight variations
from theoretical potential by the reference electrode.
If the potentials are correct, flush electrode(s) with
de-ionized water and measure the liquid in question. If incorrect by more
than 10 mV, electrode(s) should be cleaned with aqua regia, three volumes
concentrated hydrochloric acid and one volume concentrated nitric acid.
Note: Solution very corrosive, so handle with extreme care. Repeat
above tests. When satisfactory readings are obtained, install electrode(s)
in liquid in question. Because quinhydrone solutions are not stable,
discard immediately after use.